Custom Cycling Caps & Headbands — Your Brand, Every Stitch
From classic caps and performance headbands to thermal skull caps and balaclavas — full sublimation, MOQ 50 pcs, 7-day sample delivery worldwide.
Finding a factory that actually gets custom?
Most suppliers hand you a catalog. We hand you a blank canvas — your logo, your colors, your fit.
Tired of waiting weeks just for a sample?
Our 7-day rapid sampling means you can see, touch, and approve before committing to production.
Worried about minimum order quantities?
Start with as few as 50 pieces. Scale up when you're ready. No pressure, no minimums that make no sense.
Product Range
Full range of styles available for OEM/ODM customization. Your brand, your specs, our manufacturing expertise.
Classic Cycling Cap
Retro silhouette meets modern sublimation — the bestseller for cycling clubs and boutique brands seeking heritage style.
Performance Headband
Non-slip silicone grip + 4-way stretch keeps it locked in place. High sweat-wicking for hot-weather rides and indoor training.
Thermal Skull Cap
Brushed fleece interior traps warmth while the slim profile slides under any helmet. Ear-cover design for sub-10°C riding.
Cycling Bandana / Buff
Versatile tube worn 12+ ways — neck gaiter, face mask, headband, or beanie. UPF 50+ fabric blocks UV on long summer rides.
Winter Balaclava
Full-face or half-face cut in windproof thermal fleece. Designed to seal around helmet straps with zero pressure points.
Mesh Summer Cap
Open-mesh construction drops head temperature by up to 4°C vs solid caps. Ultralight at under 40g, with full sublimation on solid panels.
Technology & Materials
Every product is engineered with performance fabrics and precision manufacturing techniques.
Full Sublimation Printing
Edge-to-edge sublimation on caps and headbands. Unlimited colors, photographic quality.
Moisture-Wicking Band
Built-in sweatband absorbs perspiration before it reaches your eyes.
Thermal Fleece Lining
Winter skull caps with brushed fleece for warmth under helmet in cold conditions.
UPF 50+ Sun Protection
UV-blocking fabric protects scalp and forehead during long summer rides.
4-Way Stretch Fit
One-size-fits-most design with 4-way stretch fabric conforms to any head shape.
Eco-Friendly Materials
Recycled polyester and organic cotton options available for sustainable brands.
Built for Performance. Designed for Your Brand.
Every piece of headwear we make is engineered with purpose -- not just printed with a logo.
Moisture-Wicking Fabric
Pulls sweat away from skin instantly, keeping riders dry and focused on the road -- not their forehead.
UPF 50+ Sun Protection
Blocks 98% of UV rays. Because sunburn is never part of the race plan.
Windproof & Thermal Options
Cold-weather skull caps and balaclavas with windproof membranes -- warm without the bulk.
Antibacterial Treatment
Odor-resistant technology built into the fabric. Ride long, smell fine.
4-Way High Elasticity
Moves with the rider, not against them. One-size-fits-most engineering that actually fits most.
Full Custom Printing
Sublimation printing, embroidery, woven labels -- your design, pixel-perfect reproduction.
Technical Specifications
We believe in transparency. Here's exactly what goes into our headwear.
| Specification | Details |
|---|---|
| Main Fabric Options | Polyester, Polyester-Spandex, Merino Wool, Fleece |
| Weight Range | 120gsm – 280gsm |
| Elasticity | 4-way stretch, 180%+ elongation |
| Moisture Management | Moisture-wicking, quick-dry ≤ 20min |
| UV Protection | UPF 30 / UPF 50+ available |
| Thermal Options | Brushed fleece inner, windproof membrane |
| Antibacterial | Silver ion / Polygiene® treatment |
| Printing Methods | Sublimation, Screen Print, Embroidery, Woven Label |
| Custom Sizing | XS / S / M / L / XL / XXL or custom pattern |
| MOQ | 50 pcs per design |
| Sampling Lead Time | 7 working days |
| Production Lead Time | 25–35 working days |
| Certifications | OEKO-TEX®, ISO 9001, BSCI |
OEM/ODM Process -- Simple and Fast
From your idea to finished product in as little as 30 days. Here is how it works.
Share Requirements
Send design files, quantity, fabric preferences, and delivery timeline.
1–2 DaysFree Design & Tech Pack
Our designers deliver full-color mockups and a production tech pack at no cost.
3–5 DaysPhysical Sample
Sewn sample shipped to your door for hands-on quality review and approval.
7 DaysMass Production
Full factory production with inline QC at cutting, sewing, and finishing stages.
15–25 DaysDDP Delivery
We handle export, customs clearance, and last-mile delivery to your door worldwide.
5–10 DaysWhy Choose Run Cycling Apparel?
Stacked advantages that turn small headwear orders into repeatable brand wins.
| Feature | ✅ Run Cycling | ❌ Typical Factory |
|---|---|---|
| Experience | ✅ 30+ Years | ❌ 5–10 Years |
| MOQ | ✅ 50–100 pcs | ❌ 300–500 pcs |
| Sampling Speed | ✅ 7 Days | ❌ 20–30 Days |
| OEM/ODM | ✅ Full Service | ❌ Limited |
| Shipping Terms | ✅ DDP Worldwide | ❌ FOB Only |
| White Label | ✅ Included Free | ❌ Extra Cost |
| Eco Fabrics | ✅ Available | ❌ Rarely offered |
One Reliable Factory Partner
We've been making cycling headwear since before most of our clients had their first bike. That experience shows — in our stitching, our sampling speed, and our ability to spot a problem before it becomes your problem.
What Our Clients Say
Don't take our word for it. Here's what 500+ brand partners have experienced.
"We've worked with 3 other factories before Run Cycling. The difference? They actually read our brief. Our skull caps came out exactly as designed — first sample, no revisions needed."
"50-piece MOQ was a game changer for our cycling club. We got pro-quality custom caps without committing to 500 units we didn't need."
"7-day sampling is real, not marketing. We received our balaclava samples in a week and went into production the following Monday."
Full Customization Options
Every detail tailored to your brand — click any category to explore options.
Design & Colors
- Full all-over sublimation — unlimited colors, photographic quality
- Pantone color matching for brand consistency
- Your logo, artwork, and text on any panel
- Reflective elements for visibility and safety
- Contrast stitching and custom sweatband colors
Fabric Selection
- 50+ fabric options across performance, thermal, and lifestyle
- Custom fabric development for unique requirements
- Certified recycled polyester and organic cotton
- Moisture-wicking, thermal fleece, open mesh, and cotton blends
Cut & Fit
- Men / Women / Unisex sizing available
- Race-fit (under helmet) and relaxed casual styles
- Custom sizing from XS to 4XL
- Ergonomic multi-panel constructions
- Headband width: 4cm narrow to 8cm wide
Branding & Packaging
- Private label and white label — zero Run Cycling branding
- Custom woven or printed labels and hang tags
- Branded poly bags, boxes, or retail-ready packaging
- Dropshipping fulfillment directly to your customers
Ready to Add Custom Cycling Headwear to Your Line?
Join 500+ brands who trust us with their cycling apparel. Get your free quote and sample within 7 days.
No commitment required. Reply within 24hrs. Worldwide DDP Shipping.
Order Custom Cycling Caps & Headbands
Fill in the form below -- our team will get back to you within 24 hours with a detailed quote.
Why Work With Us?
- 30+ years of proven cycling headwear manufacturing
- Low MOQ -- start from just 50 pieces per design
- 7-day rapid sample turnaround worldwide
- Full OEM/ODM with private/white label options
- DDP shipping to 40+ countries, hassle-free customs
- Dedicated account manager for every client