Finding a reliable custom cycling jerseys manufacturer in the USA shouldn't feel like a blind gamble. Yet for most cycling club managers, event organizers, and apparel startups, that's what it becomes. One wrong supplier choice means missed race-day deadlines, washed-out sublimation prints, and jerseys that fit like trash bags.
I've put in the hours researching, comparing, and vetting domestic manufacturers so you don't have to. What follows isn't a generic directory dump. It's a data-driven breakdown of the top 10 US-based cycling apparel suppliers . Each one gets evaluated across:
Minimum order quantities
Pricing
Fabric technology
Turnaround times
Real buyer feedback
Outfitting a 10-person club or launching a performance cycling brand? Either way, you'll leave knowing which manufacturer deserves your budget.
Primal Wear
Denver-based and family-owned since 1992, Primal Wear has built over three decades of trust in custom cycling apparel across the USA. The numbers speak for themselves.
Founded by Dave Edwards, this 40-person team pulls in $5.7 million in annual revenue. They keep hands-on quality control in-house — something you won't get from a mass-production overseas vendor. Worth knowing: women make up over 55% of employees and hold 5 of 6 senior management seats. That's not a diversity talking point. It shapes how they engineer women-specific cuts that fit real bodies.
What makes Primal Wear stand out:
Women-first design : They acquired Team Estrogen (founded 1998) and Doyenne to offer women-specific kits up to 2XL. Most suppliers skip this size range entirely.
Performance construction : Close-to-body fit with moisture-wicking fabric built for real-ride conditions — not just appearance.
Custom design portal : Teams and clubs can build personalized kits at primalwear.com/collections/custom-core. The process is straightforward and self-guided.
Community credibility : Over $6M contributed since 2012 to groups like the National MS Society, People For Bikes, and Children's Hospital Colorado.
Best for : Cycling clubs, collegiate teams, amateur racers, and women's cycling groups who put fit quality and domestic accountability ahead of the lowest possible price.
Contact : (303) 745-8442 | primalwear.com
Runcyclingapparel.com
Fifty pieces minimum. That's the entry point at runcyclingapparel.com. For most cycling clubs or emerging apparel brands, that number lands in a good place — not too small to take seriously, not too large to risk.
This supplier focuses on performance first. Their kits use Italian-sourced poly-elastane fabrics rated 200–250gsm . Serious riders know that weight range well. It's the difference between a jersey that performs and one that just looks good. Add UV50+ protection , anti-odor treatment, and reinforced stitching, and you get construction that holds up through a full race season — not just race day.
Key specs at a glance:
MOQ : 50 pieces per order, scalable to 1,000+
Price range : $45–$65 per unit (wholesale, mid-grade kits)
Lead time : 20–30 days production
Print method : Dye-sublimation with consistent color matching on reorders
Fabric tech : High-GSM Italian poly-elastane, UV50+, anti-odor
Color consistency on reorders is a real selling point here. Clubs that add new members each year need fresh kits to match previous seasons. Color drift makes that a problem. runcyclingapparel.com handles this well — reorder colors stay on target.
Best for : Cycling apparel wholesalers, growing cycling clubs, and team managers who need durable sublimation cycling jerseys at stable unit costs without giving up fabric quality.
Contact : runcyclingapparel.com
Borah Teamwear
30 years of outfitting American athletes — that's not luck. That's a proven system.
Chris Jackson founded Borah Teamwear in 1996 in Coon Valley, Wisconsin. The brand built its reputation on one principle most suppliers still struggle with: small teams deserve the same quality as large ones. They adopted digital dye sublimation early on. That move made it possible — unlimited colors, low minimum orders, and no cutting corners on construction.
The operation runs lean. Around 35 employees turn out 10,000 garments per month. Every piece is Wisconsin-made. In 2026, the business moved to a 20,000+ sq ft facility in La Crosse under ORC Industries' Redfeather Outdoors. Manufacturing stayed local. Capacity grew.
Key specs:
MOQ : Small-team friendly (10–25 units estimated)
Price range : $60–$100/piece base, volume discounts at 50+ units
Lead time : 3–4 weeks standard
Print method : Digital dye sublimation — unlimited colors, consistent reorders
Warranty : Lifetime
Customer reviews back this up: "Delivered on every promised timeline with brilliant designs, quality fabrics, excellent construction." That kind of feedback shows up again and again.
Best for : Grassroots cycling clubs, collegiate teams, charity ride organizers, and Nordic/triathlon crossover programs. You get small batch cycling jersey production with no trade-off on domestic quality.
Contact : borahteamwear.com | 1-800-354-2825
Pactimo
Wind tunnel data doesn't lie. Pactimo's Flyte Suit beat every competitor tested — and that's the stock version, with no custom fit adjustments. For Colorado-based Pactimo, results like that are nothing new.
They've been running out of Denver since 2003. Today, Pactimo is a $21.7M company with 78 employees. Three straight years on the INC 5000 fastest-growing list. Top 50 Colorado Company in 2011. These numbers aren't just for show — they prove a reliable cycling Jerseys manufacturer that grows without cutting corners.
Key specs:
MOQ : 5 pieces — the lowest on this entire list
Price range : $75–$120 per unit (premium tier)
Lead time : 5-week guaranteed delivery
Team stores : Free setup, no fees (see teamstore.pactimo.com)
Fabric tech : 37.5® active cooling, recycled Summit Collection materials, Force chamois for long-distance comfort
The Summit Collection is worth a closer look. It uses recycled fabrics combined with 37.5® temperature control technology. Heat and moisture leave the body during effort — not after. You stay dry and comfortable while you're working hard, not just when you slow down. Their winter kits also cover 0–40°F conditions with no drop in performance.
Best for : Elite amateurs, competitive road and gravel riders, boutique clubs, and coaches running performance cycling programs. Great fit for teams that need aerodynamic custom cycling team kits at a premium build level — with the lowest possible MOQ to get started.
Contact : pactimo.com | (303) 790-7807
Flo Bikewear
Bentonville, Arkansas isn't just mountain bike country — it's grown into a real hub for cycling culture. Flo Bikewear set up shop there on purpose. That location shapes how they think about riders and what they need.
Their approach is simple: performance-level custom kits at a fair price. You get lightweight breathable mesh fabric, moisture management, quick-dry construction, raglan sleeves, and a low-profile collar. The build quality works for trail riders and road commuters alike — people who put real miles on their gear, not just race-day riders.
What stands out:
1.3D online design tool : Build your full kit — jerseys, bibs, accessories — right on their website. You see a live visual preview as you design.
2.Massive template library : The design process moves faster. This is a big help for clubs that don't have a graphic designer on hand.
3.Fabric performance : Lightweight mesh built for consistent trail use. This isn't one-season wear — it holds up over time.
Estimated specs (based on USA custom cycling jersey industry benchmarks):
1.MOQ : 10–25 units
2.Price range : $50–$80/unit retail; group promos around $40–$60
3.Lead time : 2–4 weeks domestic
Best for : Mountain bike clubs, local cycling communities, and budget-conscious teams who want personalized cycling uniforms with a smooth design process and no inflated price tag.
Contact : flobikewear.com
Evo9x
Most cycling apparel suppliers stick to one sport. Evo9x took a different path — and you can see it in everything they've built.
Based in Edison, New Jersey, Evo9x has spent over a decade making custom sublimated cycling uniforms . They cover baseball, basketball, football, lacrosse, wrestling, and esports. That cross-sport background builds real technical range. They know what performance fabric needs to do. They've tested it across multiple disciplines — not just cycling.
Their print options go beyond what most shops offer: full-dye sublimation, semi-sublimation, tackle twill, embroidery, and screen printing. All of it happens under one roof. So your cycling club can order coordinating warm-up gear or branded accessories in a different print style — without going to a second vendor.
Key specs:
1.MOQ : Flexible; team store setup available — contact for custom arrangements
2.Price range : $50–$90/unit depending on print complexity
3.Lead time : 3–5 weeks post-design approval
4.Made in USA : Edison, NJ facility, Mon–Fri pickup available
5.Best for : Multi-sport organizations and cycling clubs that need dye sublimation cycling wear as part of a larger team uniform program.
6.Contact : evo9x.com | [email protected] | 1-844-GO-EVO9X
Owayo USA
European engineering meets American fulfillment — that's Owayo in a nutshell.
Owayo runs its US hub out of Reno, Nevada. The brand brings a precision-driven, European design approach to domestic custom cycling jersey production . Its reputation rests on one thing: a 100% online design configurator. You get full control over every kit detail before spending a single dollar.
What makes Owayo worth considering:
1.Sample-first approach : You can request physical samples before placing a team order. Check the fit, sizing, and fabric feel in person. Most suppliers skip this step. Owayo makes it part of the process.
2.High-end construction : eKomi reviews point to quality, accurate fit, and responsive service as top-rated categories. These are the details that matter most on race day — no room for surprises there.
3.Online configurator : The tool is clean, easy to use, and built for endurance sports like cycling. Design your personalized cycling uniform on your own — no designer needed.
Estimated specs (based on comparable US custom cycling apparel providers):
1.MOQ : 10+ units for team orders; single-unit options available from ~$80/piece
2.Price range : $50–$90/unit at 50+ pieces
3.Lead time : 3–4 weeks typical for US-based fulfillment
4.Best for : Teams and clubs that want high-end performance cycling apparel with no guesswork. The sample service alone sets Owayo apart. Fit precision is non-negotiable — Owayo treats it that way.
Contact : owayo.com/us | Reno, NV 89511
Goal Sportswear
Not every manufacturer on this list is based in the United States — and Goal Sportswear is the clearest example of that.
Goal Sportswear is based in Shenzhen, China. They run as a dedicated sublimation sportswear OEM with over a decade of production experience. They ship to North America, Western Europe, Oceania, and Southeast Asia. That global reach means they know how to handle customs, shipping logistics, and cross-timezone communication — things that catch less experienced overseas vendors off guard.
Their custom cycling jersey production is part of a much wider catalog. You'll also find hockey, wrestling, lacrosse, rugby, compression wear, and track suits. That range across multiple categories points to real manufacturing depth — not a one-sport shop running on tight margins.
What we know:
- Specialization : Full-dye sublimation printing across team sportswear categories
- Market served : Schools, clubs, corporate teams, international buyers
- Contact : [email protected] | goaluniform.com
What's missing : MOQs, exact pricing, lead times, and verified customer reviews are not listed on their site. You'll need to reach out and request a direct quote.
Best for : Budget-focused buyers who are comfortable with overseas sourcing and want sublimation cycling jersey printing at scale — without needing a domestic manufacturing guarantee.
Badger Sport
Let's be straight about Badger Sport: they don't make dedicated cycling jerseys.
Badger Sport is a general athletic apparel brand. Their catalog covers tees, shorts, and hoodies. The core of their lineup is the B-Core line — 100% polyester moisture-management fabric at 3.5 oz./yd². It's built for general sports use. You get antimicrobial treatment, tag-free labels, double-needle hems, and sport-paneled shoulders. Solid, standard construction.
But cycling-specific kits? Aerodynamic panel cuts? Race-grade chamois? That's outside their range.
Where Badger stands out is customization accessibility . Their teamwear line works with partners like 4imprint and Badger Teamwear for branded bulk orders. You get a wide size range up to 4XL. Bulk pricing runs through distributors like SSActivewear and BlankStyle — no major friction in the ordering process.
Best for : Multi-sport organizations that need branded training tees or warm-up gear alongside their cycling kits. Not the right pick for teams focused on performance cycling fabric or sublimation cycling jersey printing .
Contact : badgerteamwear.com | momentecbrands.com
Alleson Athletic
Alleson Athletic belongs in the same conversation as Badger Sport — and for the same reason.
This is a wholesale athletic apparel supplier. Their catalog goes deep on track shorts, jerseys, and tanks built for youth and adult sports programs. The B-Core line is their core product: 100% polyester, moisture-wicking, antimicrobial, and odor-resistant. Construction sits in the 3.5–3.8 oz/yd² range. That keeps things light and comfortable through full practice sessions and competition days.
But the honest truth: none of this is cycling-specific .
No aerodynamic panel cuts. No race chamois. No dye sublimation jersey printing. No performance fabric built for long road output.
What Alleson does well:
1.Blank wholesale apparel at low price points — B-Core tanks start at $12.10/unit
2.Wide sizing up to 3XL across most SKUs
3.Stock lead times of 7–14 days through distributors like BlankStyle and S&S Activewear
Best for: Multi-sport programs buying branded training gear in bulk. Your cycling club needs warm-up tanks or practice tops on a tight budget? Alleson covers that. You get quick turnaround, low unit costs, and solid sizing options. For actual custom cycling jerseys , look at other suppliers.
Contact : blankstyle.com | ssactivewear.com | momentecbrands.com
Conclusion
You've just done what most cycling teams spend weeks trying to figure out.
Sublimation precision, MOQ flexibility, and domestic turnaround times — these three factors decide everything. Get the manufacturer wrong, and that first order turns into a disaster. Get it right, and the whole process runs smooth.
Here's what the data shows:
1.Club or race organizer? Speed and quality matter most. Pactimo or Borah Teamwear deliver on both.
2.Small-batch production? runcyclingapparel.com or Evo9x handle low minimums well and the results will impress you.
3.Building a brand from scratch? Primal Wear's OEM infrastructure is built for that specific path.
The right cycling jerseys manufacturers are out there. The production capability exists here in the USA — no overseas delays, no import risk.
Your next step is straightforward:
Pick two manufacturers from your decision matrix
Request samples this week
Compare them side by side before you commit to bulk production
The best custom cycling jerseys manufacturer in the USA for your team isn't the most popular name. It's the one that matches your specs, timeline, and budget — nothing more, nothing less.
Now go get measured.
